Reliability Analysis and Testing
Develop and execute reliability test plans for high-temperature electronic hybrid designs. Conduct stress analysis, life testing, and failure mode analysis for hybrid designs and individual components subjected to high temperatures. Perform accelerated life testing (ALT) and Highly Accelerated Life Testing (HALT) to predict product lifespan and robustness. Identify failure mechanisms (e.g., thermal fatigue, electromigration, oxidation) and propose design improvements. Design for Reliability
Collaborate with design teams to ensure hybrids are designed for high-temperature operation from specification through to continuous production. Implement Design Failure Mode and Effects Analysis (DFMEA) for electronic hybrids. Contribute to key stage product development reviews both internally and with customers. Materials and Components
Work with suppliers to qualify materials and components for extreme conditions. Recommend materials (e.g., ceramics, adhesives, alloys) and components (active and passive) suitable for high-temperature environments. Support activities related to the management of obsolescence such as material trials and requalification. Analysis, Ownership, and Reporting
Analyse test data to identify trends and improve product reliability. Develop reports and presentations for internal teams and external stakeholders to document reliability findings. Act as a trusted adviser for reliability topics to key stakeholders, including senior and executive leadership. Use reliability prediction models (e.g., Arrhenius model, Weibull analysis) to estimate product lifetimes. Compliance and Standards
Understand and ensure compliance with industry (e.g., MIL-STDs) and customer specific standards. Maintain up-to-date knowledge of reliability testing standards and methods. Research and report out on new standards and methodologies that aid in the improvement of product reliability. Collaboration
Work closely with design, manufacturing, and quality assurance teams to address reliability issues. Participate in technical reviews and provide input on design improvements to enhance product reliability. Participate in and lead, where appropriate, continuous improvement activities. Work with external suppliers and partners to conduct testing, analysis, and research where required.
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Develop and execute reliability test plans for high-temperature electronic hybrid designs. Conduct stress analysis, life testing, and failure mode analysis for hybrid designs and individual components subjected to high temperatures. Perform accelerated life testing (ALT) and Highly Accelerated Life Testing (HALT) to predict product lifespan and robustness. Identify failure mechanisms (e.g., thermal fatigue, electromigration, oxidation) and propose design improvements. Design for Reliability
Collaborate with design teams to ensure hybrids are designed for high-temperature operation from specification through to continuous production. Implement Design Failure Mode and Effects Analysis (DFMEA) for electronic hybrids. Contribute to key stage product development reviews both internally and with customers. Materials and Components
Work with suppliers to qualify materials and components for extreme conditions. Recommend materials (e.g., ceramics, adhesives, alloys) and components (active and passive) suitable for high-temperature environments. Support activities related to the management of obsolescence such as material trials and requalification. Analysis, Ownership, and Reporting
Analyse test data to identify trends and improve product reliability. Develop reports and presentations for internal teams and external stakeholders to document reliability findings. Act as a trusted adviser for reliability topics to key stakeholders, including senior and executive leadership. Use reliability prediction models (e.g., Arrhenius model, Weibull analysis) to estimate product lifetimes. Compliance and Standards
Understand and ensure compliance with industry (e.g., MIL-STDs) and customer specific standards. Maintain up-to-date knowledge of reliability testing standards and methods. Research and report out on new standards and methodologies that aid in the improvement of product reliability. Collaboration
Work closely with design, manufacturing, and quality assurance teams to address reliability issues. Participate in technical reviews and provide input on design improvements to enhance product reliability. Participate in and lead, where appropriate, continuous improvement activities. Work with external suppliers and partners to conduct testing, analysis, and research where required.
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